DOEU.S. Dept. of Energy
ASHRAEASHRAE Standards
SPFASpray Foam Alliance
EPAEPA Energy Star
SWSherwin-Williams
RESEARCH-BACKED ROOFING SCIENCE

THE SCIENCE OF
SPF ROOFING

Decades of peer-reviewed research, government studies, and real-world performance data prove SPF is the highest-performing commercial roofing system available. Here is the evidence.

VIEW RESEARCH PDF ↓
DOE · ASHRAE · SPFA · 50 YEARS OF DATA
R-6.5 PER INCH INSULATION VALUE•50+ YEAR PROVEN TRACK RECORD•90% SOLAR REFLECTANCE•ZERO TEAR-OFF WASTE•RENEWABLE EVERY 15-20 YEARS•SEAMLESS MONOLITHIC MEMBRANE•DOE RECOMMENDED TECHNOLOGY•FDA APPROVED MATERIALS•R-6.5 PER INCH INSULATION VALUE•50+ YEAR PROVEN TRACK RECORD•90% SOLAR REFLECTANCE•ZERO TEAR-OFF WASTE•RENEWABLE EVERY 15-20 YEARS•SEAMLESS MONOLITHIC MEMBRANE•DOE RECOMMENDED TECHNOLOGY•FDA APPROVED MATERIALS•
R-6.5 PER INCH INSULATION VALUE•50+ YEAR PROVEN TRACK RECORD•90% SOLAR REFLECTANCE•ZERO TEAR-OFF WASTE•RENEWABLE EVERY 15-20 YEARS•SEAMLESS MONOLITHIC MEMBRANE•DOE RECOMMENDED TECHNOLOGY•FDA APPROVED MATERIALS•R-6.5 PER INCH INSULATION VALUE•50+ YEAR PROVEN TRACK RECORD•90% SOLAR REFLECTANCE•ZERO TEAR-OFF WASTE•RENEWABLE EVERY 15-20 YEARS•SEAMLESS MONOLITHIC MEMBRANE•DOE RECOMMENDED TECHNOLOGY•FDA APPROVED MATERIALS•
RESEARCH-BACKED PERFORMANCE

THE NUMBERS BEHIND
THE SCIENCE

R-6.5/INCH
THERMAL RESISTANCE

Highest R-value per inch of any commercial roofing insulation. Closed-cell SPF outperforms fiberglass, XPS, and polyiso at equivalent thickness.

SOURCE: ASHRAE 90.1
90%
SOLAR REFLECTANCE

Silicone topcoat reflects up to 90% of solar radiation, dramatically reducing cooling loads and roof surface temperatures by up to 60 degrees F.

SOURCE: EPA Energy Star
50+YEARS
PROVEN LONGEVITY

SPF roofs installed in the 1970s remain in service today. When properly maintained with periodic recoats, SPF systems can last indefinitely.

SOURCE: SPFA Field Studies
0SEAMS
MONOLITHIC MEMBRANE

Unlike single-ply or built-up systems, SPF creates a continuous, seamless barrier with zero joints, laps, or fastener penetrations where leaks typically originate.

SOURCE: NRCA Technical Bulletin
ENERGY PERFORMANCE

HOW SPF CUTS
ENERGY COSTS

Closed-cell spray polyurethane foam combines the highest R-value per inch of any commercial roofing insulation with seamless air sealing, delivering compounding energy savings year over year.

“The experience that Texas A&M University Physical Plant has gained since 1974 indicates that no major problem, and very few minor ones, exist in the polyurethane roof systems.”

SAM COHEN, TEXAS A&M PHYSICAL PLANT DEPT.

30-50%
HVAC LOAD REDUCTION

Industry field data shows closed-cell SPF reduces heating and cooling loads by 30-50% compared to conventional insulation systems due to its superior air-sealing properties.

99.4%
AIR INFILTRATION BLOCKED

SPF eliminates virtually all air leakage through the roof assembly. Air infiltration accounts for up to 40% of a building's total energy loss.

60°F
ROOF SURFACE TEMP REDUCTION

Silicone-coated SPF reflects solar radiation and reduces peak roof surface temperatures by up to 60 degrees F, extending both HVAC and roof life.

SYSTEM LONGEVITY

A 50-YEAR
TRACK RECORD

1970s
FIRST SPF ROOFS INSTALLED

Early SPF commercial roofing installations begin across the U.S., primarily on large flat-roof structures.

1990s
20-YEAR PERFORMANCE DATA

SPFA documents roofs installed in the 1970s still performing without replacement. First major longevity studies published.

2010s
SILICONE TOPCOAT ADVANCEMENT

Next-generation silicone coatings extend recoat cycles to 15-20 years and dramatically improve UV and ponding water resistance.

2020s
50+ YEARS AND COUNTING

Original SPF roofs from the early 1970s remain in active service. Industry consensus: properly maintained SPF systems can last indefinitely.

SYSTEM ARCHITECTURE

LAYER BY LAYER.

Each layer of an SPF roofing system serves a specific engineering purpose. Together they create the highest-performing commercial roof available.

01
EXISTING ROOF SUBSTRATE
Varies

SPF bonds directly to the existing roof membrane (BUR, TPO, EPDM, metal, modified bitumen). No tear-off required. The existing roof becomes the substrate for the new system.

NO TEAR-OFFDIRECT BONDZERO WASTE
02
SPF CLOSED-CELL FOAM
1.5 - 3 inches

The core of the system. Closed-cell polyurethane foam delivers R-6.5 per inch of insulation, structural reinforcement, and a completely seamless air/moisture barrier.

R-6.5 / INCHSEAMLESSSTRUCTURAL
03
SILICONE TOPCOAT
20-25 mil

UV protection, solar reflectance (up to 90%), and weather resistance. Silicone topcoats maintain flexibility and adhesion through extreme temperature cycling and ponding water exposure.

UV STABLEPONDING WATER RATED90% REFLECTANCE
04
GRANULE EMBEDMENT
Embedded in topcoat

Ceramic granules provide impact resistance, fire rating enhancement, and additional solar reflectance. Creates a walkable surface for maintenance access.

CLASS A FIRE RATEDIMPACT RESISTANTWALKABLE
HEAD-TO-HEAD COMPARISON

SPF VS. EVERY
ROOFING SYSTEM

R-VALUE PER INCH
SPF + SILICONER-6.5
TPO / PVCR-3.5
EPDMR-3.5
BUILT-UPR-3.0
METALR-0
SEAMLESS SYSTEM
SPF + SILICONEYes
TPO / PVCNo
EPDMNo
BUILT-UPPartial
METALNo
SOLAR REFLECTANCE
SPF + SILICONEUp to 90%
TPO / PVC70-80%
EPDM5-15%
BUILT-UP25-40%
METAL25-60%
TYPICAL LIFESPAN
SPF + SILICONE50+ yrs
TPO / PVC15-20 yrs
EPDM20-25 yrs
BUILT-UP15-20 yrs
METAL30-40 yrs
TEAR-OFF REQUIRED
SPF + SILICONENo
TPO / PVCUsually
EPDMUsually
BUILT-UPYes
METALSometimes
INSTALLATION TIME
SPF + SILICONE3-4 days
TPO / PVC2-4 weeks
EPDM2-4 weeks
BUILT-UP4-6 weeks
METAL4-8 weeks
RENEWABLE
SPF + SILICONEYes (recoat)
TPO / PVCNo
EPDMNo
BUILT-UPNo
METALPartial

Data compiled from DOE, ASHRAE, SPFA, and manufacturer technical specifications. See how SPF performs on your building

FINANCIAL IMPACT

THE BOTTOM
LINE

$7-10/SQ FT
SPF + SILICONE SYSTEM COST
60%LESS
VS FULL TEAR-OFF COST
3-5YEAR
TYPICAL ROI PAYBACK
$0
TEAR-OFF & DISPOSAL COST
INSTALLATION SAVINGS
$8-15/sq ft

No demolition, no disposal fees, no new decking. SPF applies directly over the existing roof, eliminating 60-70% of conventional re-roofing costs.

ENERGY SAVINGS
20-30%/year

Reduced HVAC loads from superior insulation and solar reflectance translate directly to lower utility bills. Savings compound annually as energy costs rise.

INSURANCE SAVINGS
Significant

SPF restoration can reset your roof to new-roof insurance classification. Building owners may see premium reductions when coverage shifts from ACV back to RCV after SPF installation.

MAINTENANCE SAVINGS
Minimal

Seamless membranes eliminate the #1 source of roof failures: seam and flashing leaks. Routine recoating every 15-20 years extends the system indefinitely.

WARRANTY & CREDIBILITY

BACKED BY A
FORTUNE 100

10YEAR
STANDARD WARRANTY

Base Sherwin-Williams material and labor warranty included with every SPF installation. Covers defects in materials and workmanship.

15YEAR
EXTENDED WARRANTY

Enhanced coverage with annual inspection requirements. Includes full material replacement and labor for any warranty-covered issue.

20YEAR
PREMIUM WARRANTY

Our most comprehensive warranty. Backed by Sherwin-Williams Fortune 100 financial strength. Renewable with periodic silicone recoats every 15-20 years.

Sherwin-Williams
INDEPENDENTLY INSPECTED & WARRANTY-BACKED

Every Pinnacle installation undergoes independent inspection by Sherwin-Williams before the warranty certificate is issued. Your coverage is backed by one of the largest coatings manufacturers in the world, not just our word.

SHERWIN-WILLIAMS CERTIFIED APPLICATOR

Pinnacle is factory-trained and certified by Sherwin-Williams to apply their premium SPF and silicone coating systems. Every installation is independently inspected before warranty issuance.

OSHA COMPLIANCE & SAFETY

Full OSHA compliance on every job site. Our crews maintain current certifications in fall protection, hazard communication, and respiratory protection.

GET STARTED

READY TO SEE THE
SCIENCE IN ACTION?

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